Bulk materials in powdered and granular forms are handled in a wide range of industrial applications. Conveying, storing, feeding, loading and mixing dry bulk materials can be done by utilizing bulk material handling systems. A broad range of equipment configurations is possible depending on the application.
Package type pneumatic conveying systems provide simple, fast and practical solutions for powdered and granular bulk material conveying needs.
Pneumatic conveying systems are used to transport powdered and bulk solids by air pressure or vacuum. Conveying can be done between wide range of equipment and systems such as storage silos, process machinery, warehouses, trucks, other mechanical conveying systems etc.
Dust collection systems, bag house filters and ESP systems are used to remove dust from production lines. The system can be designed to run by pressurized air or vacuum air. Low risk of malfunctions, unintended stops. Used in iron and steel plants, blast furnace dedusting systems, electrostatic Precipitators (ESP) of coal-fired power plants, dust collectors of the food industry.
Grains vacuumed by vacuum blower with the help of the flexible suction hose are conveyed to the cyclone which is the vacuum receiver of the system. The material inside the cyclone is then discharged into the octabins through the rotary valve.
Silo control and protection systems provide safe and reliable operation of silos by controlling equipment installed on the silo. Silo monitoring systems provide an efficient way of inventory control for bulk solids by tracing raw material levels, consumption and other important process values.
Silos that are filled by bulk trucks (also known as road tankers) have several equipment to be controlled for safe and efficient silo loading. Automatic filling control system has a PLC controlled electrical panel that has full control over silo equipment. System both controls the equipment and protects the silo from overfilling and over pressure.
Pneumatic conveying systems that fill silos in industrial plants generally have their own electrical controls with SCADA, DCS or similar systems.Depending on mechanical and electrical configuration of pneumatic conveying system, a local control panel handling all silo functions might be much more convenient. Polimak silo filling control system panels have the capability of connecting to DCS or SCADA units.
Mechanical conveying systems such as bucket elevators and screw conveyors that fill silos in industrial plants generally have their own electrical controls with SCADA, DCS or similar systems. Depending on mechanical and electrical configuration of conveying system, a local control panel handling all silo functions might be much more convenient. Polimak silo filling control system panels have the capability of connecting to DCS or SCADA units.
Bulk material silos have several types of discharge equipment such as screw feeders, rotary valves, butterfly valves, slide gate valves, chain conveyors, bulk truck loading bellows and pneumatic conveying systems. Depending on application, there are wide range of receiving points like bins, processing lines, weighing and batching systems, trucks, mixers etc. Silo discharge control systems provide full control over silo discharging equipment for efficient handling.
When filling and discharging bulk solids storage silos, several risks that may arise such as overfilling, overpressure and combustible dust explosion. By processing the signals coming from several sensors and taking necessary safety measures, silo control system automatically protects the silo from these risks. Health of critical components are monitored continuously and plant operators are warned if there exist any malfunctioning equipment. System provides a complete silo protection solution for safety of silo, workers and plant.
Bulk solids silos are storage vessels with several equipment running together to ensure safe and dependable raw material storage. Silo Equipment Health Monitoring System is a condition monitoring system that detects the failures of equipment installed on storage silos. Consequently, it prevents any damages or losses due to malfunctioning equipment.
Silo level monitoring system is developed specifically for tracing the level or weight of bulk solids in storage silos and providing meaningful insights to plant operators for managing raw material storage efficiently. Using the web based user interface, users can keep an eye on their inventories at all times locally and globally.
Silo control systems are generally used in silos which are loaded by pneumatic conveying systems especially from bulk solid trucks. Silo filling, silo level tracking and silo discharging are handled by silo control systems. Required silo equipment are operated, safety devices are taken and necessary information is given to the operator by the silo control system.
Systems that filter, collect, store, and discharge dust generated during the loading, discharging, and conveying of raw materials in industrial facilities.
Turnkey bulk material automation systems from raw material input to end product output. Bulk solid loading, filling, discharging, conveying transportation, mixing, dosing, feeding, weighing equipment are combined together to have a complete production line. Design, production, installation and commissioning services for production lines of wide range of industries are available from one supplier. Batching, weighing and dosing systems are used to mix different kind of bulk materials to form a new product. Systems are designed to handle and measure bulk materials accurately to obtain perfect processing.
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